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EXTRACTABLES AND LEACHABLES TESTING OF POLYMER DEVICE COMPONENTS

The examination of extractables and
leachables from medical products and devices2.1.  Safety  Thresholds
is growing in importance. This has arisen
from ISO 10993 Standard Biological EvaluationThe PQRI Leachables and Extractables Working
of Medical Devices - Part 18 ChemicalGroup have recommended two safety evaluation
Characterisation of Materials and also fromthresholds which have been justified from a
various guidelines produced by the FDA1,2.toxicological  or  safety  perspective:
These guidelines are concerned with various
drug delivery devices, such as meter dose· A Safety Concern Threshold (SCT) of 1.5
inhalers (MDI) and dry powder inhalers (DPI),µg per day, which is defined as the
and cover a wide range of aspects includingthreshold below which an individual leachable
extractables and leachables from rubber andwould have a dose so low as to present
plastic  components  in  these  devices.negligible safety concerns from carcinogenic
and  non-carcinogenic  toxic  effects;
In recent years the PQRIa Leachables and
Extractables Working Group has submitted best· A Qualification Threshold (QT) of 5
practice guidelines3 for Extractables andµg per day, which is defined as the
Leachables Testing to the PQRI Drug Productthreshold below which a given leachable is
Technical Committee and the U.S. Food andnot considered for safety qualification
Drug Administration. These guidelines have(toxicological assessments) unless the
made an important contribution toleachable presents structure-activity
Extractables and Leachables Testing of Orallyrelationship  (SAR)  concerns
Inhaled  and  Nasal  Drug  Products  (OINDP).
These thresholds represent absolute
This paper discusses the importance ofexposures, expressed as total daily intake
Extractables and Leachables testing toper day. They need to be converted into
Medical and Drug Delivery Devices, firstlyrelative amounts expressed as an amount of a
considering the testing of inhalation drugparticular leachable per drug product or
delivery devices (OINDP) and then medicalextractable per mass of component. This
devices.threshold is known as the Analytical
Evaluation Threshold (AET). The AET is
2. EXTRACTABLES AND LEACHABLES TESTING OFdetermined by consideration of the SCT and
OINDPthe specific drug product configuration (e.g.
total number of doses in the Drug Product,
The assessment of Extractables and Leachablesnumber of doses per day, mass of individual
in OINDP, as recommended by the PQRI, hascomponents).
three  main  parts:
For an extractables from a device component
1.  Extractablesthe AET (µg/g) can be determined using
Equation  1:
2.  Leachables
The rest of this paper can be viewed from the
3.  Routine  Extraction  TestingRapra Limited website by following the link
from  the  home  page.
Each of these stages is guided by various
safety thresholds.a Product Quality ResearchThis article is free to republish provided
Institutethe resource information remains intact.



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